Nowadays, two-stage ballast mounting system having integral intermediate mass is widely applied and researched to attenuate vibration of marine machinery equipment, while two stage mounting system having distributed intermediate mass which has the feature of lightweight and installation dimension is rarely used and studied. The theoretical models of two types of mounting systems are set up and force transmissibility rate of the two mounting systems are deduced through four-pole parameters method. A scale experimental prototype is established to test the isolation efficiency of the two-stage mounting system having distributed intermediate mass. FEMs of the two systems are established to make a comparison ascertaining the difference between the two about vibration isolation efficiency at the different frequency. The result shows that two stage mounting system having distributed intermediate mass achieve better vibration isolation efficiency and take less space than two-stage mounting system having integral intermediate mass if with equivalent intermediate mass. Two-stage mounting system having distributed intermediate mass can meet the requirements of practical projects and provides a new way for engineer to refer to when meet with machinery equipment vibration problems.
1. Introduction
In many segments of industry the trend in the past few years has been towards more complex equipment and machines, which are lighter and more compact than their predecessors and which operate at greater speeds and power ratings. To the vibration engineer this trend has meant more problems associated with vibration isolation problems: i.e., more excitation available and more components likely to be affected adversely by them so that it has become increasingly important to provide vibration isolation systems that will retain their effectiveness [1, 2]. Machinery ground mounting system is one of the most significant vibration and noise attenuation technology of mechanical equipment [3-5].
It has been extensively believed that the intermediate mass of two-stage double pole mounting system would be better to improve isolation efficiency than one-stage mounting system [6, 7]. At present, two-stage mounting system having frame structure intermediate mass like raft mounting system is widely used in the field of naval vessels which have been gaining widespread attention. In practical application, the intermediate mass usually takes amount of 20-30 % of the isolated mass [8], but in special cases where dimensions and weight are strictly limited, this way may not be suitable. Thus, the other Machinery mounting system that is two-stage mounting system having distributed intermediate mass which takes less space would play a more important role in the field of vibration noise controlling.
The simplified theoretical and finite element model of the two kinds of two-stage mounting systems are analysed in the paper. The equation of two kinds of mounting systems’ isolation effectiveness expressed by transmissibility were deduced through four-pole parameter method. A comparison between the Single Pole Mounting System to ascertain the difference about vibration isolation efficiency at different specific frequency through FEM model analysis was made. A scale experimental platform was established to test the isolation efficiency of the two-stage mounting system having distributed intermediate mass.